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Original paper| Volume 77, P138-145, September 2020

Characterization and clinical validation of patient-specific three-dimensional printed tissue-equivalent bolus for radiotherapy of head and neck malignancies involving skin

  • Brandon A. Dyer
    Correspondence
    Corresponding authors at: University of California Davis Comprehensive Cancer Center, Department of Radiation Oncology, 4501 X Street, Suite G-140, Sacramento, CA 95817, United States. University of Washington, Department of Radiation Oncology, 1959 NE Pacific Street, Box 356043, Seattle, WA 98195-6043 (B.A. Dyer).
    Affiliations
    University of Washington, Department of Radiation Oncology, Seattle, WA, United States
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  • David D. Campos
    Affiliations
    University of California Davis Comprehensive Cancer Center, Department of Radiation Oncology, Sacramento, CA, United States
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  • Daniel D. Hernandez
    Affiliations
    University of California Davis Comprehensive Cancer Center, Department of Radiation Oncology, Sacramento, CA, United States

    University of California Davis, Department of Physics, Davis, CA, United States
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  • Cari L. Wright
    Affiliations
    University of California Davis Comprehensive Cancer Center, Department of Radiation Oncology, Sacramento, CA, United States
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  • Julian R. Perks
    Affiliations
    University of California Davis Comprehensive Cancer Center, Department of Radiation Oncology, Sacramento, CA, United States
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  • Steven A. Lucero
    Affiliations
    University of California Davis, Department of Biomedical Engineering, Electrical & Mechanical Prototyping, Davis, CA, United States
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  • Arnaud F. Bewley
    Affiliations
    University of California Davis, Department of Otolaryngology Head & Neck Surgery, Sacramento, CA, United States
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  • Tokihiro Yamamoto
    Affiliations
    University of California Davis Comprehensive Cancer Center, Department of Radiation Oncology, Sacramento, CA, United States
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  • Xiandong Zhu
    Affiliations
    University of California Davis, Department of Physics, Davis, CA, United States
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  • Shyam S. Rao
    Correspondence
    Corresponding authors at: University of California Davis Comprehensive Cancer Center, Department of Radiation Oncology, 4501 X Street, Suite G-140, Sacramento, CA 95817, United States. University of Washington, Department of Radiation Oncology, 1959 NE Pacific Street, Box 356043, Seattle, WA 98195-6043 (B.A. Dyer).
    Affiliations
    University of California Davis Comprehensive Cancer Center, Department of Radiation Oncology, Sacramento, CA, United States
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Published:August 20, 2020DOI:https://doi.org/10.1016/j.ejmp.2020.08.010

      Highlights

      • Bolus material is required for superficial dose delivery with MV radiation therapy.
      • Conventional bolus can be inadequate for irregular surfaces in the head & neck region.
      • Non-rigid translucent 3-dimensional printed bolus (3DB) improves surface conformity.
      • 3DB has more uniform material properties than conventional bolus.
      • 3DB provides accurate surface dose, verified by MOSFET, in clinical patients.

      Abstract

      Purpose

      Megavoltage radiotherapy to irregular superficial targets is challenging due to the skin sparing effect. We developed a three-dimensional bolus (3DB) program to assess the clinical impact on dosimetric and patient outcomes.

      Materials and Methods

      Planar commercial bolus (PCB) and 3DB density, clarity, and net bolus effect were rigorously evaluated prior to clinical implementation. After IRB approval, patients with cutaneous or locally advanced malignancies deemed to require bolus for radiotherapy treatment were treated with custom 3DB.

      Results

      The mean density of 3DB and PCB was of 1.07 g/cm 3 and 1.12 g/cm3, respectively. 3DB optic clarity was superior versus PCB at any material thickness. Phantom measurements of superficial dose with 3DB and PCB showed excellent bolus effect for both materials. 3DB reduced air gaps compared with PCB - particularly in irregular areas such as the ear, nose, and orbit. A dosimetric comparison of 3DB and PCB plans showed equivalent superficial homogeneity for 3DB and PCB (3DB median HI 1.249, range 1.111–1.300 and PCB median HI 1.165, range 1.094–1.279), but better conformity with 3DB (3DB median CI 0.993, range 0.962–0.993) versus PCB (PCB median CI 0.977, range 0.601–0.991). Patient dose measurements using 3DB confirm the delivered superficial dose was within 1% of the intended prescription (95% CI 97–102%; P = 0.11).

      Conclusions

      3DB improves radiotherapy plan conformity, reduces air gap volume in irregular superficial areas which could affect superficial dose delivery, and provides excellent dose coverage to irregular superficial targets.

      Keywords

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